How The Fabric Manufacturing Process

How The Fabric Manufacturing Process

Why fabric is important? The answer is very simple:

Durable clothes are made of more quality fabrics. Therefore, we will introduce the fabric production process in this article.

Fabric production process

۱٫ Wool and sheep

The first stage is the production of raw materials. Men’s clothing is the best sheepskin wool. The best wool comes from Australia and New Zealand. Unlike men, ladies’ clothes are usually made seasonally and are of a kind that has a lower durability and durability than men’s dresses.

۲٫ Shaving the wool

The females who wear their wool are called floack. To get higher quality, the sheep that is shaved in the best will be the best. Australian hills provide the best weather and best grass for sheep, and as a result, good wool is exported. Usually, from 2.7 to 8.5 kilograms of wool each sheep is shaved per year.

۳٫ RATING

Immediately after shaving the wool, it is categorized and ranked in different categories after ranking. This ranking depends on the quality of wool and sheep she has lived in.

۴- Wool wash and comb

Shaved wool contains sweat, impurities, dirt and other things that are removed after this wash. After combing wool, any impurities in it are lost and we get pure wool.

۵- Tissue of wool

Before weaving the wool into the weaving weave again to align its strands in parallel.

۶- Roll around your wool

Wool is made to weave in a circular and interwoven manner. In this process wool is woven and woven and its radius decreases and reaches the desired thickness. Because of the high pressure it enters, the wool can bend, and that’s why we see seams in clothes in order to keep the shape of the yarn.

۷٫ Coloring the fabric

We have three types of yarn dyeing:

High coloring: In this method, the strings are taller and, of course, shorter strings are removed. This process is carried out after being tangled, but before the warping step, and the most suitable way to paint the threads is a lot. Typically, multiple colors are combined in this way, and the result is a better color quality. Sometimes, instead of dyeing the entire thread, it is painted somewhat used in flannel woolen clothes.
Dyeing the yarn: After the yarn is threaded, it is mostly used to produce striped fabric, china and china.
Part coloring: This kind of coloring takes place after the production of yarn and before it becomes a fabric. Which is more likely to stain the fabric of monochrome clothes.
۸٫ Bending

This stage is the most sensitive stage because a small error can not make a thousand threaded threads into the final fabric. In this work it is precisely twisted from both sides and it is so complex and bent that it finds the final shape. Modern machines, with laser checks, assure the factory that thread is woven with high precision.

۹ – Weaving

After bending and stitching, the thread will be inserted into the machine to wrap it. Based on the design to be placed on the fabric, this yarn should be raised and lowered, and a special part of the task is to apply designs on the fabric. Today all of this is done electronically and has a higher speed.

۱۰٫ The last step

The final stages are different for different fabrics. For winter cloths, they should be washed in warm water and cut to one-third of their size, while we will face a heavier cloth. On the contrary, summer fabrics are subject to intense heat to remove any lint from them. At the final stage, these fabrics are tested by experienced experts, and this is done on large tables in which the eye can easily see any form or tear.